It's a Long Way to the Top

I find it funny how many Italians can’t speak English, but if you throw on some bass-driving AC/DC songs, they can sing every word to perfection. So my first two days at the Celle (Dario's meat lab) we rocked to Dirty Deeds Done Dirt Cheap and Highway to Hell instead of That’s Amore. Truth be, I don’t care what’s on the playlist – whether it be Dino or Angus Young.  I am in Panzano, Italy, home of Dario Cecchini, one of the most famous butchers in the world and all I want to do is suck the marrow from the bone. I want to learn everything. I know it sounds crazy, but I do. It’s all part of this culinary adventure I’m on – to travel the world, stage with the best butchers and learn all I can from them.

In New York, I worked with great instructors and we processed a lot of lamb – something you don’t really find back home in Texas. Then in the French countryside, I learned traditional French charcuterie and came away with new found knowledge of pate de tete, or headcheese, blood sausage, and Noir de Jambon. Now in Italy, I am learning the ways of the master. I am learning Dario Cecchini's method of butchery.

So on my second day at Celle, I was finally given the opportunity to pull out my knives and get to work. We suited up to You Shook Me All Night Long and then Jadava slid me a shank from across the table and told me to debone it. Back in New York, shank meat was simply removed from the bone and set aside to grind into hamburger. There really wasn’t a specific method to deboning shanks – just get as much meat off the bone as possible. And so I did. I split the two main muscles off the shank like I had done so many times before. And then,

Que Catzo?!

I heard Jadava boom from across the table. He hurried around the butcher block towards me, apologizing for not being more specific.

No, no! Maestro Dario makes steak out of shank muscles. See, like this. Capisci?

Si, si. Dario wanted everything taken off in one smooth piece. Jadava explained that when he first started, he cut shanks for four months before Dario ever let him touch another cut of meat. He said if Dario wasn’t happy with your work, you were gone. It was Dario’s way or the highway. He deboned another shank to demonstrate and then I got back to work. This time, with much more precision and attention to detail. Now I was cutting a steak – not making hamburger.

All that day I was the ‘shank man’. Every shank that came through the processing room was mine. I was ecstatic to be back cutting meat and silently smiled to myself when next on the playlist was, It’s a Long Way to the Top.

Yes, indeed it is.

The Kitchen at Camont and the Art of Charcuterie

Leg 2 of my Culinary Journey is down and it was a crazy, busy week. I am still on the road, but I wanted to give everyone a short recap of the week. Don't worry, I will revisit this subject in depth when I have a bit more free time.

Renzo Girabaldi, one of my butchering idols, was quoted saying,

"If you want to learn to surf, you go to California. If you want to learn charcuterie, you go to France."

Thus, I made the journey to France for a week long advanced charcuterie class with the culinary master, Kate Hill. Kate is an expat, who has called the Southern French countryside her home for the past thirty years. In the culinary world, she has done it all - a professional cook, a published author, a teacher and a consultant. At one point, Kate even bought a French barge where she hosted magnificent dinner parties abundant with fabulous foods and the best of wines.

Kate Hill working on a pâté en croute.

Kate Hill working on a pâté en croute.

For this particular charcuterie class, Kate teamed up the Chapolard family and long-time friend, Dominic Chapolard, who runs a local organic pork and charcuterie farm. To further enhance the educational value of the course, Kate enlisted the help of Dr. Michele Pfannenstiel, the guru of food safety and HACCP (Hazard Analysis and Critical Control Points).

Ok, I realize I probably lost you there.

Essentially, HACCP is a systematic preventative approach to ensure your food is contamination free of physical, chemical, or microbiological hazards. And in the charcuterie game, where you dry and cure meat anywhere from a month to a couple of years, HACCP procedures are pretty important. If you don't follow every step with extreme caution and care, you might end up with a ham full of harmful pathogens instead of a scrumptious Noix de Jambon.

The class was small and exclusive with only two fellow students, Ben and Tyllan. Ben is a good ol' mate and third generation butcher from Australia.  He recently took over his father's butcher shop, The Beef Joint. Ben signed up for the class so he could incorporate a charcuterie program into his offerings and market delicious cured meats to the people Down Under.

Tyllan is on the other side of the business, selling acorn-fed pork.  His company, Walden Hill, is feeding New England top-notch pork infused with incredibly flavorful fat that comes from hand-picked acorns. The three of us made for one hell-of-a butchering trio and I was extremely blessed to be among this group.

My charcuterie class with master butcher, Dominique Chapolard.

My charcuterie class with master butcher, Dominique Chapolard.

Our accommodations and classrooms were stuff dreams are made of. Most of the work took place on the Chapolard's farm or at Kate's residence, The Kitchen-at-Camont. In our downtime, Ben,Tyllan, and I were housed at the Château de Mazelières a French castle built in the 17th century. It boasted a Lebanese Cyprus tree, brought back by Crusaders from their travels in the Middle East. We chided Kate we would have learned charcuterie in half the allotted time if our accommodations hadn't been so nice!

Grape vines at the Château Mazelières.

Grape vines at the Château Mazelières.

Château Mazelières

Château Mazelières

To start the course out, we began with an introduction to HACCP.  Luckily, this wasn't my first go-around with the tricky food safety beast -I actually became HACCP certified last summer down in Aggieland (College Station, Texas). At times, all this information is a tad overwhelming and confusing, but if you want to make great, and more importantly SAFE charcuterie, you need to know this stuff. Luckily, Dr. Pfannenstiel is the best in the HACCP business, and by the end of the week, I had a much better grasp on food safety.

HACCP class is in session!

HACCP class is in session!

On the second day,  we set out to visit the Chapolard farm.  Dominic, the eldest of the four Chapolard brothers, is a former headmaster turned head butcher.  He prides himself in growing organic non-GMO grains to exclusively feed his entire pork operation.

Pigs at the Chapolard farm.

Pigs at the Chapolard farm.

Dominic gave us a short tour of their charcuterie production facility and when the truck with the freshly slaughtered pork carcasses arrived, Dominic showed us how he broke down the pork side best suited for his charcuterie needs.  He ended the day by teaching us how to make blood sausage.

Charcuterie aging in the attic of the Chapolard home.

Charcuterie aging in the attic of the Chapolard home.

Saucisson curing in the Chapolard facilites.

Saucisson curing in the Chapolard facilites.

Over the next few days, each piece of our Chapolard pig was slowly transformed into some form of traditional French charcuterie:

  • Saucisson (sausage)
  • Saucisse séche (dry sausage)
  • Noix de Jambon (small, boneless cold-smoked hams)
  • Ventrèche (rolled pork belly)
  • and Coppa (neck muscle from the Boston Butt)
Dominique showing us caul fat.

Dominique showing us caul fat.

A Fricandeaux - a ball of pate meat wrapped in caul fat.
A Fricandeaux - a ball of pate meat wrapped in caul fat.

After the larger pieces had been made and laid to cure, we took the remaining odds and ends and turn them into pâté and rillettes.

I made one amazing Texas pâté, if I might say so myself!

It took me a little bit longer to complete my pate, but I'm sure you can see why.

It took me a little bit longer to complete my pate, but I'm sure you can see why.

Final product turned out pretty decent - I recognize that shape!

Final product turned out pretty decent - I recognize that shape!

We even went as far as to render down pork lard. That's what I like about charcuterie - it puts the entire animal to use.

Later in the week, we visited the Laverdac Market where the Chapolard family sells all their production. Their pork and by-products are highly regarded and sought after in the area so they sold out quickly.

Fresh Mushrooms at the market.

Fresh Mushrooms at the market.

Some sort of delicious egg and ham mixture set in jelly that we procured at the Laverdac Market.
Some sort of delicious egg and ham mixture set in jelly that we procured at the Laverdac Market.

My week with Kate Hill and her French Charcuterie class was an incredible week that I wish didn't have to end. I made some incredible new friends, learned to make incredible cured meats, and packed an incredible amount of HACCP knowledge into my brain! We ended the week with a typical champagne toast and requisite group pictures.

Dining al fresco
Dining al fresco
Getting my pictures in

Getting my pictures in

So with my second goal accomplished and to officially close this chapter of my culinary adventure, I got Kate to autograph my topper.

God is good.

Next stop, Panzano Italy!